Welcome to the Future of PdM!
ANALYSIS | DIAGNOSTICS | MONITORING | INTEGRATIONS
VibroAI Analysis
Automated Vibration Analysis
In a nutshell:
- Extracts easily understood data features from raw vibration data
- Reduces reliance on manual data interpretation.
- Calculates key performance indicators (KPIs) for easy assessment of machine behavior
- Automates routine monitoring tasks, improving workflow efficiency
VibroAI Analysis acts as a virtual vibration expert, handling complex and time-consuming tasks with ease. Operating unsupervised, it extracts key data features optimized for AI-driven condition monitoring. As machine speed and load fluctuate, VibroAI dynamically adjusts, ensuring precise results in every measurement cycle.
Vibration analysts gain automated detection of rotating speed and vibration levels at key frequencies, helping to identify potential mechanical faults. All calculated values are instantly available in an intuitive, user-friendly dashboard, streamlining analysis and decision-making.
VibroAI Diagnostics
Automated Machine Health Diagnostics
In a nutshell:
- Matches data features against fault patterns to develop health scores
- Tracks health scores over time and alerts users when significant changes occur
- Differentiates between various machine operating conditions and flags data anomalies
- Employs Expert-in-the-loop concept to learn from data
VibroAI Diagnostics transforms vibration data into actionable machine health insights. By analyzing multiple data features, the algorithms assess how closely the measured data matches known fault patterns. It then assigns a health score from 0 to 100, where 100 indicates a confirmed issue. Users receive alerts when fault pattern scores rise, enabling proactive maintenance decisions.
Since most industrial machines operate under variable speeds and loads, vibration data naturally reflects these changing conditions. VibroAI Diagnostics differentiates between them and uses specialist input to provide an assessment and label for each condition. The Expert-in-the-Loop approach allows a knowledgeable user to supervise discovered operating modes and anomalies, refining the system’s ability to detect and classify faults.
VibroAI Monitoring
AI-assisted Condition Monitoring Services
In a nutshell:
- Advanced condition monitoring powered by VibroAI expertise
- Precise assessments using VibroAI Analysis and Diagnostics tools
- Delivers clear actionable insights supported by data
- Provides full transparency with auditable data and reasoning at every step
Efficient machine condition monitoring requires expertise in multiple technical areas, including vibration analysis and machine-specific fault patterns. Another challenge is a need to navigate through large volumes of data. With modern sensors and IoT technology, data is collected more frequently, across multiple machine points, and along three axes, making manual analysis increasingly challenging.
VibroAI’s AI-assisted condition monitoring service processes every data set, constructing a virtual machine state to assess whether new measurements align with normal operation or indicate an anomaly. Since industrial machines often run at variable speeds and loads, which may not always be known to the vibration engineer, VibroAI automatically classifies data based on operating modes, ensuring that operational variations are not mistakenly flagged as faults.
VibroAI Integrations
Expert Guidance for CM Implementation
In a nutshell:
- Strategic implementation of a Condition Monitoring platform
- Criticality assessment to develop an optimized data collection plan
- Sensor-agnostic integration with most data collection platforms
- Technical support & training to maximize system efficiency
Setting up a robust condition monitoring infrastructure comes with challenges. VibroAI simplifies the process by helping you assess asset criticality to prioritize monitoring efforts, determine the best approach, whether route-based data collection or permanent IoT sensors, and integrate the right components for seamless operation. Once your system is live, VibroAI provides ongoing technical support and personnel training, ensuring a smooth transition and measurable ROI.
Whether you're integrating with an existing platform or building from scratch, VibroAI makes implementation efficient and hassle-free. Adopting new technology can seem overwhelming, but with VibroAI, integration is seamless, strategic, and results-driven.